Real operations. Measurable outcomes.
Composite case studies based on Appilico OS deployments across Australian mining operations.
Mid-tier iron ore producer recovers A$3.8M in diesel per year
A 38-truck haulage operation across 3 active pits was tracking diesel consumption in Excel. Week-old data made it impossible to act on idle-time spikes.
What they did
- Connected Caterpillar VIMS and Pitram to Appilico OS in 4 hours
- Enabled Equipment OEE and Mine Production dashboards
- AI Copilot flagged a night-shift idle pattern within 48 hours
- Operations manager set an automatic Slack alert for idle > 20 minutes
Outcomes
"We had the data — we just couldn't see it fast enough. Appilico changed that the first week."
— GM Operations, Pilbara Iron Ore
Gold miner cuts TRIFR from 6.8 to 3.9 in 8 months
An open-pit gold operation was struggling with recurring manual handling and haul truck incidents. Safety reporting took 3 days to reach the board.
What they did
- Safety and Workforce Fatigue dashboards enabled on day one
- Connected SafetyIQ and Cintellate incident systems
- Real-time TRIFR dashboard visible at the mine gate
- Fatigue risk score alerts triggered before shift starts
Outcomes
"The fatigue module alone paid for the subscription in the first quarter — before any incidents were prevented."
— Health, Safety & Environment Manager, WA Gold
Junior miner delivers NGER-compliant Scope 1 & 2 report in a day
Annual NGER reporting was consuming 3 weeks of the finance team's time. Manual data gathering from separate diesel, explosives, and power systems was error-prone.
What they did
- Energy & Emissions dashboard connected to SCADA and OSIsoft PI
- NGA Factors applied automatically to all fuel consumption categories
- Executive Cockpit configured with NGER-aligned emission KPIs
- One-click NGER-formatted export added to reporting workflow
Outcomes
"Our previous NGER process was 3 weeks of pain. Appilico turned it into a button click."
— CFO, Mid West Iron Ore